Base KPI Scorecard to Measure Manufacturing Performance
Development of a new product crosses three main stages: What to develop, how to develop and when to develop. Manufacturing process management tackles the -how to develop- stage more efficiently and effectively, the main objective being the reduction in product development cycle and costs to be incurred.
It uses technologies and systems to achieve this objective. The KPIs can be classified into the following perspectives: Financial perspective comprises of KPIs that help in judging the various costs and savings in manufacturing operations.
It includes KPIs like % savings in manufacturing and management costs, % increase in revenues, % decrease in logistics and distribution costs and % decrease in re-work costs.
Customer perspective is a measure to determine the customer perception after the introduction manufacturing process management. The KPIs can be number of complaints, On-time deliveries, % increase in production yields and % improvement in cycle time.
Internal process perspectives consist of KPIs such as % reduction in scraps/wastes, % decrease in idle time of machines and % increase in resource utilization and % improvement in labor productivity.
This perspective helps in evaluating the effectiveness of systems and processes in reducing product cycle time and optimizing the costs.Innovation and growth perspective includes KPIs like number of technical training sessions, statistical process control tools, number of inter-group meetings and number of process knowledge initiatives.
It refers to the new tools, processes and training provided to employees that guides and helps them to perform manufacturing processes in an efficient manner.
Why do business professionals choose ready-to-use KPIs?
Read Why do business professionals choose ready-to-use KPIs? to find out the answers to these questions:
- Can a business professional research KPIs on his own?
- How do I avoid typical problems with KPIs?
- Is ready-to-use KPI applicable in my niche?
- Is KPIs' price affordable?
- Can KPIs can be easily integrated in any business environment?
- How can KPIs make the difference to the business?
What are the benefits of Manufacturing metric:
- There is a broad range of KPIs applicable to this category. Cost saving in operations and manufacturing are among major ones.
- Reducing the project manufacturing cycle time is possible through its continuous evaluation. This is another KPI to focus on.
- Innovation and growth measures will offer info on which technologies and research turned out to be the most effective.
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More ideas on using Manufacturing KPI
Streamlining the manufacturing operations in any organization revolves around optimization of 'shop-floor operations'. To construct a useful and efficient assembly- line, one is required to impose a 'measurable' check on the operations. This further ensures that the act of production proceeds in the way it is 'intended to'.
Heading on, one can count the steps by packing some relevant and useful 'KPIs (Key Performance Indicators) in the form of Balanced Scorecard. This management strategy was devised in 1990s by Norton and Kaplan as financial metrics were found 'incomplete' to gauge a company's track. Consequently, 'non-financial indicators made their way into the scenario.
This act will assure the organization of being on a 'quantitative' path, thereby leading to construction of an effectual monitoring tool to gauge the generation process.
One is supposed to take the trouble of framing such a 'countable' management strategy as manufacturing constitutes the first stage in any series of product. This way, only if the most-initial step goes well that one can hope for the following ones to fall in place. The checks put during the manufacturing will go a long way in making things turn out the way they are 'supposed-to-be'.
More useful information for Manufacturing Estimation
Manufacturing Evaluation Balanced Scorecard Screenshots
Metrics for Manufacturing Estimation
This is the actual scorecard with Manufacturing Performance Indicators and performance indicators.
The performance indicators include: manufacturing, financial perspective, % increase in revenues, % reduction in logistics and distribution costs, % decrease in re-work costs, % savings in manufacturing/management costs, customer perspective, number of complaints, on-time deliveries, % increase in production yields, % improvement in cycle time, internal processes perspective, % reduction in scraps/waste, % decrease in idle time of machines, % increase in resource utilization, % improvement in labor productivity, innovation and growth perspective, number of technical training sessions, statistical process control (spc) tools, number of inter-group meetings, number of process knowledge initiatives
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